TBi KSC-1W Safety-off Mechanism (536P101404)

KSC-1 with integrated safety-off mechanism, W variant for water-cooled torches.
■ Reliable shut-off function in case of a collision.
■ Integrated mounting flange for TBi RoboMIG torches.
■ Very high repeatability.
■ Automatic water shut-off valves.

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TBi KSC-1W Safety-off Mechanism

The TBi KSC-1W Safety-off Mechanism (part number 536P101404) is an advanced safety feature designed for water-cooled robotic welding systems. Offering a reliable shut-off mechanism, it automatically stops the torch in case of a collision, thus minimizing the risk of damage. In addition, this model integrates automatic water shut-off valves, providing enhanced protection for water-cooled torches during high-performance welding tasks.

With superior repeatability and precise deflection control, this mechanism ensures the consistent accuracy of your robotic system. Moreover, the integrated mounting flange makes it fully compatible with TBi RoboMIG torches, streamlining your robotic welding processes.

Key Features of TBi KSC-1W Safety-off Mechanism

  • Automatic Shut-off: Instantly stops the torch during collisions, ensuring safety and preventing costly damages.
  • Water Cooling: Built-in water shut-off valves enhance protection for water-cooled torches, ensuring optimal performance.
  • High Repeatability: Provides repeatable accuracy within ±0.1 mm at the torch center point, maintaining welding precision.
  • Durable Mounting Flange: Integrates seamlessly with TBi RoboMIG torches, offering easy installation and stability.
  • Deflection Control: Maximum deflection of ±8° allows for smooth operation and flexibility during robotic welding tasks.

 

Key Industry Applications

  • Automotive Manufacturing: The KSC-1W mechanism ensures precision in automotive assembly lines, where robotic welding must operate reliably with minimal downtime.
  • Heavy Equipment Fabrication: Designed for high-stress, heavy-duty applications, it enhances welding accuracy and safety in large machinery production.
  • Aerospace Industry: Ideal for robotic systems used in aerospace fabrication, where every weld demands high accuracy and defect-free results.
  • Shipbuilding: Ensures the integrity of critical welds in shipbuilding applications, particularly for large structural components requiring repeatable precision.
  • General Industrial Automation: The KSC-1W mechanism enhances safety and precision across various industrial automation systems using robotic welding technology.

 

Specifications

Feature Details
Part Number 536P101404
Compatibility TBi RoboMIG torches
Deflection ±8°
Repeatability ±0.1 mm at TCP
Shut-off Type Automatic (collision-triggered)
Cooling Water-cooled

The TBi KSC-1W Safety-off Mechanism offers unmatched protection and precision for robotic welding systems, ensuring smooth operation in high-demand industrial settings.

TBi Industries

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TBi Industries is a German-based global manufacturer of high-quality industrial welding equipment, focusing on future technologies, end-user advantages, and exceptional customer service.

Future-Focused and User-Centric Engineering. TBi Industries specializes in the development and production of MIG/MAG and TIG torches for industrial applications and cleaning stations for robotic welding designed to adapt to the unique needs of end users. Led by Our Mission to be “Ready for Tomorrow”. TBi maintains a highly specialized production infrastructure and invests considerably in the development of innovative and improved products for industrial welding applications. Customer-First Pre and Post Sales Service. TBi’s dedication to developing products with an eye to the future, and their customer-first approach in pre- and after-sales services are trusted by expert industrial fabricators around the world.

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