ESAB Warrior 500i CC/CV Welding Machine
The ESAB Warrior 500i CC/CV is a robust, award-winning multi-process welding machine, designed for the most demanding industrial applications. Winner of the prestigious 2021 Red Dot Design Award, this machine combines superior performance with exceptional usability and durability. Delivering 500 amps at 60% duty cycle, the Warrior 500i handles MIG/MAG, Flux-Cored (FCAW), Stick (SMAW), TIG (GTAW), and Arc Gouging with ease. It features advanced inverter technology for greater energy efficiency and portability, while the rugged design is built to withstand harsh industrial environments such as shipbuilding, construction, and fabrication.
One of its standout features is the compatibility with ESAB Robust Feed wire feeders, which ensures precise, reliable wire feeding in all welding conditions. The machine also includes the PreciDrive wire drive system for smooth and accurate wire control, ensuring excellent weld consistency. Its sun-friendly display allows operators to easily adjust settings even in bright outdoor conditions, while the wide input voltage range (342-528V) ensures stable operation in varying power supply conditions. Additionally, the Warrior 500i is generator-compatible, making it ideal for remote job sites where reliable power sources may be unavailable.
Key Features of ESAB Warrior 500i CC/CV
- 500 Amps Output: Delivers 500A at 60% duty cycle, making it perfect for heavy-duty welding applications.
- Multi-Process Capability: Supports MIG/MAG, FCAW, SMAW, GTAW, and Arc Gouging for a variety of industrial welding needs.
- Red Dot Design Award 2021: Recognized for its innovative design, combining functionality with rugged durability.
- Robust Feed Compatibility: Works seamlessly with ESAB’s Robust Feed wire feeders, ensuring accurate and consistent wire feeding in tough environments.
- PreciDrive Wire Drive System: Offers smooth, precise wire control, improving weld quality and consistency.
- Wide Input Voltage Range: Operates within 342-528V, while ensuring reliable performance even in areas with fluctuating power.
- Generator Compatible: Capable of running on generator power, making it ideal for remote or off-grid job sites.
- Sun-Friendly Display: Easy-to-read display, specially designed for clear visibility in bright outdoor conditions.
- Durable Design: IP23-rated for outdoor and indoor use, while ensuring reliability in extreme temperatures and rugged environments.
Applications in Industries
- Shipbuilding: Perfect for welding large marine structures and vessels, offering the power and durability needed for harsh maritime environments.
- Construction: Provides high-performance welding for structural steelwork, making it ideal for building infrastructure and large-scale construction projects.
- Pipeline Welding: Essential for pipeline construction and maintenance, with reliable performance even in remote or difficult-to-reach locations.
- Offshore and Marine Fabrication: Delivers corrosion-resistant, high-strength welds for offshore platforms and marine applications, ensuring durability and long-term performance.
- Heavy Fabrication and Steel Work: Suitable for welding thick materials and heavy components in industrial fabrication and manufacturing processes.
- Maintenance and Repair: Perfect for mobile welding solutions in repair and maintenance of heavy machinery, equipment, and pressure vessels.
Specifications
| Feature | Details |
|---|---|
| Output Current Range (MIG/MAG, Stick, TIG) | 16–500 A |
| Duty Cycle (MIG/MAG) | 500 A @ 60%, 400 A @ 100% |
| Weight | 59 kg |
| Enclosure Rating | IP23 (Indoor/Outdoor Use) |
| Power Factor | 0.91 |
| Input Voltage | 342-528V, 3 phase |
| Cooling Unit (Optional) | COOL 2 |
The ESAB Warrior 500i CC/CV offers unmatched power, durability, and versatility for the most challenging industrial welding applications. Whether you’re working in shipbuilding, construction, or pipeline welding, the Warrior 500i delivers the performance you need, with the added reliability of generator compatibility and wide voltage range support.
